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The Hydro-Sprigging Revolution08-01-89 | News



The Hydro-Sprigging Revolution

A Variation on traditional Hydro Planting Techniques,
Hydro-sprigging Produces Superior Results Over Mechanical Planting

By Michael G. Mellon
Weyerhaeuser Engineered Fibers, Tacoma, WA






The finished results of a hydro-sprig planting in Palm Springs, CA. Photo by Michael Mellon


Hydro-seeding and Hydro-mulching are commonly used techniques for establishing seeded varieties of turfgrasses, wildflowers and ground covers throughout the United States. ?EUR??,,????'??Hydro-sprigging?EUR??,,????'?? is a variation on the technique that is quietly revolutionizing the planting of warm season grasses on golf courses from Georgia to Hawaii.

Traditionally, hybrid Bermuda stolons (a living part of the grass plant that is able to produce roots and leaves) are harvested and then planted mechanically or by hand. Both methods share the assumption that a disc and roller are the best method of making stolons root. Sod farms and a few private operators maintain specialized tractors that feed sacked stolons or whole sod pieces through a system that shreds, scatters, tucks and rolls the stolon into the soil. Large, open, relatively flat areas can be planted quickly at a reasonable cost.

The technique, however, is not without limitations. If there are rocks in the soil profile, such as the southwestern deserts or the Hawaiian Islands, the discing tends to ruin equipment and leave the stolon on the surface. Clay soils gum up the discs when the soil is wet. Higher stolon planting rates are often necessary to assure survival rates of only 40-60% in harsh environments. Too many stolons are either buried too deep or dry out, resting unprotected on the soil.






An example of the type of rolling terrain that cannot be planted mechanically. Photo by Michael Mellon
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Mechanical planters also are not effective when planting near slopes, cart paths or bunkers, necessitating some hand planting or spot sodding to fill in these areas. Irrigation systems almost always suffer damage from mechanical planters, no matter how careful the operator.

Today, mechanical sprigging increasingly is being replaced by the more effective hydro sprigging method. To plant hydraulically requires $80,000-100,000 of specialized equipment. A truck-mounted tank, an agitation system and a pumping system are the
basic components. Water, fertilizer, stolons (or seed) and virgin wood fiber mulch are mixed in the tank, then applied to the site with a hose or tower-mounted spray gun. Agitation keeps the slurry uniformly mixed until it can be sprayed, fully hydrating fiber and stolons in the process.

Western Sod is a company that produces and installs their own stolons. A pioneer of sophisticated sprig planters, Western was the first major sod farm to realize the advantages of hydraulically planting stolons. ?EUR??,,????'??We have both traditional mechanical planters and hydraulic planters,?EUR??,,????'?? says C. C. Willis, General Manager of Western Sod, ?EUR??,,????'??so we have seen the differences more clearly than most folks. On more and more golf courses, we are recommending hydro-sprigging for faster, more uniform coverage of tees, fairways and greens.?EUR??,,????'??






Princeville Resort in Hawaii is a world-class destination resort with multiple courses in a picture-perfect setting. Photo courtesy of Hawaiian Service.


Once sprayed in place, the hydro-sprig technique produces superior results. ?EUR??,,????'??The wood fiber acts as a growth and protection medium for the stolon,?EUR??,,????'?? says Dan James, Chief Horticulturist for Western Sod. ?EUR??,,????'??The wood fiber layer has better wetting, aeration and moisture retention properties than the top layer of soil alone, providing a much better growth environment than traditional mechanical methods not using mulch.?EUR??,,????'??

A few times I installed a mulch cap over a mechanically stolonized fairway or a hand-planted green,?EUR??,,????'?? reports Micke Santoro, owner of Southern California Hydro-seed & Hydro-mulch, Inc. in Temecula. ?EUR??,,????'??It?EUR??,,????'???s too expensive to do two steps when you can get better results in one complete pass with the hydro-mulcher.?EUR??,,????'??

Typical hydro-sprig rates call for an average of 6-10 bushels of stolons per 1,000 square a feet. Heavier rates mean quicker fill-in times. The ideal quantity depends on several factors, including the variety and size of the stolon as well as the time of year. ?EUR??,,????'??We?EUR??,,????'???ve tried everything and virgin wood fiber is the only consistently reliable mulch to use,?EUR??,,????'?? adds Dan James. The wood fiber is applied at 2,000 lbs/acre. When desired, 300-400 lbs of fertilizer per acre is added to the mix: ?EUR??,,????'??Sometimes in the harshest conditions our Southwestern deserts have to offer, we apply a second layer of wood fiber to retain a soil moisture and even shade the stolon.






Fairways are kept moist while stolons take root. Photo courtesy of Weyerhaeuser


?EUR??,,????'??In the cooler months, we do just the opposite and apply one layer of wood fiber and stolons, but we mix in charcoal to darken the fiber and the stolon to absorb more of the sun?EUR??,,????'???s rays and increase the soil temperature,?EUR??,,????'?? explains James. The season for planting stolons runs approximately from the first part of May to the first part of October.

In Hawaii, the problem faced on golf courses is fungal growth. Princeville?EUR??,,????'???s golf course builder, Yoshi Harada, has seen it all. ?EUR??,,????'??The temperature and humidity are ideal for a fungus, that?EUR??,,????'???s why we have to use wood fibers instead of paper mulch. The wood has better aeration and a healthier wet-dry cycle than paper. It?EUR??,,????'???s saved a project more than once by not compounding the fungus problem when we over-watered, and by giving us a high degree of erosion control so the sprigs didn?EUR??,,????'???t wash away. Cost is not a big factor, performance is.?EUR??,,????'?? Harada used hydro-sprigging to bring a new Princeville course into play in only 6 months. Similar, if not faster, times are possible in desert areas when all other conditions are right.

Fresh, clean (no rocks or sticks) and correctly-sized stolons assure a quality job. Micke Santoro says ?EUR??,,????'??field-fresh stolons root much faster than stolons that have been stored in a cooler. Foster cuts my stolons in the afternoon; by the following afternoon, everything that they brought me is planted and has probably been irrigated twice.?EUR??,,????'?? Refrigerated stolons have been air freighted all over the world and used (at slightly higher rates) with very good results.






Greens are sometimes rolled to assure good contact between the soil and the stolon. Photo courtesy of Western Sod.


?EUR??,,????'??When you have to shoot them through your own equipment everyday, you learn what it takes to chop perfect stolons. Otherwise, your crews spend more time unclogging equipment than planting,?EUR??,,????'?? cautions Willis. For lack of adequate supplies of sprigs, Yoshi Harada harvests his own with a verticutter from previously planted fairways and his turf nursery.

?EUR??,,????'??On a good day, we usually shoot 1,500-1,700 bushels of stolons for our customers,?EUR??,,????'?? remarked Santoro. ?EUR??,,????'??It?EUR??,,????'???s not quite as easy as it looks,?EUR??,,????'?? he cautions, ?EUR??,,????'??that little stolon is alive and won?EUR??,,????'???t perform for you if it?EUR??,,????'???s not treated properly. Breakdowns and delays are bad news. Unlike a bag of seed, live stolons require care and sometimes can?EUR??,,????'???t wait to be planted.?EUR??,,????'??

Foster has supplied most of the hybrid Bermuda stolons planted in the Palm Springs area in the last 20 years. Most of their stolons were installed by contractors for the major golf course builders and developers.






A precision application is possible using only a sprayer and hose, which can cover several acres a day.


Seventy or eighty percent of stolon production has consistently gone to hydro-sprig new golf courses; the remainder is planted mechanically or by hand. ?EUR??,,????'??Almost all of the capable contractors have modified their hydraulic planting equipment to some extent to handle the stolons,?EUR??,,????'?? reports Bob Jones of Bowie Industries. ?EUR??,,????'??The big thing in the West is the use of ?EUR??,,????'??rotor-stator?EUR??,,????'??? type pumps that handle the stolons with minimal damage. These pumps can push through as much as 1,000 feet of 1 1/2 inch hose, allowing the applicator to move freely and minimize distances traveled by the heavy equipment on prepared surfaces. Even the largest green can be sprayed from the perimeter without workers ever setting foot on the finished grade.?EUR??,,????'??

Southern California?EUR??,,????'???s Micke Santoro has three custom planters, each with a 3,000-gallon capacity, which translates to about 1/2 an acre sprayed per tankload. He prides himself on planting every square foot of each course with a hand-held spray hose. Western Sod operates in Phoenix, Las Vegas and Tucson with five hydro-sprigging machines equipped with conventional type pumps, all modified to handle stolons. Princeville?EUR??,,????'???s Yoshi Harada uses two 800-gallon machines with enlarged 3-inch gear-type pumps. For all three contractors, the same equipment is used year ?EUR??,,????'??round to plant virtually any seeded variety, to overseed, and more recently, to plant wildflowers along the roughs and out-of-bounds areas of new courses for aesthetic appeal.






Part of the hydro-sprigged fairway at the Princeville Resort golf course, Kaua, Hawaii.


Courses such as the Phoenician, TPC Scottsdale, PGA West, Mission Hills, Princeville, Sun City, Indian Wells, Country Meadows, La Quinta, Gainey Ranch, Tustin Ranch, The Lakes, Marbella, Santa Rosa Cove, Ocotillo, Golden Hills, Wigwam, West Beach and scores of others have found lasting success with the hydro-sprigging technique.

?EUR??,,????'??We?EUR??,,????'???re not selling tons of stolons and mulch blown onto acreage, we?EUR??,,????'???re really selling the finished result, a lush fairway and a fast green,?EUR??,,????'?? adds Willis, ?EUR??,,????'??it just so happens that hydro-sprigging with virgin wood fiber is the very best way we know to get those results time after time. Just ask our customers.?EUR??,,????'??

The hydro-sprigging technique also has application beyond championship golf courses. Bermuda grass has long been a favorite plant for lining flood plains and diversion channels that sometimes double as recreation areas. Everything common Bermuda does in these applications, hybrid Bermuda does better.

Michael Mellon is a licensed C-27 contractor, active in the Southwestern landscape industry for more than 10 years. He is currently the Western States Market Account Executive for Weyerhaeuser Company?EUR??,,????'???s Engineered Fiber Group, makers of SilvaFiber 100% virgin wood fiber mulch for hydraulic planting, which is marketed nationwide. He was a two-time president of the International Erosion Control Association and currently is serving his second term on the Board of Directors as Administrative Vice President. He also is a featured speaker at the Landscape Development Expo at the Irvine Hilton, Irvine, CA, August 25-26.


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