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The Evolution of Commercial Fertilization08-26-03 | 16
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While organic manures and materials have been used for centuries in the cultivation of food, the modern commercial fertilizer industry was founded in the later part of the 18th century with the scientific discovery that chemical elements play a direct role in plant nutrition. Scientific experiment supported the theory and opened the way for the large scale manufacture of mineral fertilizers in the 19th century.

The 20th century saw a tremendous growth in fertilizer consumption throughout the world. By the close of the century, developing countries had increased their consumption to over 60% of the world's fertilizer use. These countries also now account for 55% of worldwide nitrogen fertilizer production.

Application Methods

Basically, there are three methods to apply fertilizer: broadcasting, foliar and fertigation. Broadcast fertilizing spreads a recommended rate of granular or liquid fertilizer evenly over the growing area utilizing a hand held, push or trailer type broadcast spreader. The fertilizer then slowly filters into the soil or is incorporated into the soil with a rototiller, spade or with irrigation water. Broadcasting is ideal for fertilizing large areas and is the method most often used by landscape maintenance crews today.

Foliar fertilization applies liquid fertilizer directly on the plant. Nutrients are used by the plant quite rapidly. This type of application is best used when the plants require a quick feeding or when micronutrients (such as iron or zinc) are locked into the soil, or the soil is too cold for plants to use fertilizer applied to the soil. This type of fertilization should not be used as a permanent solution to nutrient deficiencies, but as a quick fix for an immediate problem.

Fertigation, or liquid fertilization, uses very soluble nutrients which are dissolved in water, and injected into the irrigation system. Nutrients can be applied through drip or spray systems, and can vary in concentration and composition. Fertigation provides uniform and relative ease of distribution of nutrients and can be finely tuned to the nutritional requirements of a particular site.

Slow Continual Release Of Nutrients

Water for the irrigation system moves through white pvc pipe to the small tank where the fertilizer mixture is injected into the system. The water then circulates back out into the irrigation system feeding shrubs, trees, ornamental and turf areas.

Since plants require ongoing nutrition and can absorb nutrients continuously, it is most often beneficial to provide them with a continuous balanced feeding throughout their growth cycle. Typically, slow-release granular type fertilizers, which slowly release nutrients making them available to the plants over a long period, have been used.

Usually slow release fertilizers are applied with a broadcast spreader and contain a group of nutrients that release immediately and another group that releases in a few weeks. The initial dose, which will be used up fairly quickly, provides a massive dosing of fertilizer followed by a sudden and excessive leaf growth spurt with little root development. Once the initial dose of nitrogen, potassium and other nutrients are used up, which occurs in a matter of days, the plant material begins to starve, creating significant stress on the plant. Depending upon the conditions at the site (ie: temperature, amount of water, soil type), the slow release portion of the feeding may or may not begin to take affect within a few weeks. Unfortunately, many times the slow release chemical has been washed away with rain or normal irrigation cycles before it is released and can provide nutrients to the plant material.

TruGreen LandCare San Diego maintains an estate in Rancho Santa Fe, CA, which utilizes this fertigation system. The system, adapted from an agriculture system, includes a 750 gallon tank of fertilizer which feeds the entire landscape and turf areas for over a month.

Another drawback of slow release fertilizers is the tendency for fertilizer salts to build up in the soil over a period of time creating hardpan soil conditions and the decline of plant material. This build up occurs because plant material can not immediately use all the nutrients supplied by an application of slow release fertilizer.

An alternative to slow release fertilizers that is gaining some notice is fertigation. This process provides continuous, uniform feedings that eliminate the growth spurts and subsequent stress caused by slow release fertilizers. Since only small amounts of fertilizer are applied at each feeding, plants are able to take up the majority of the nutrients, eliminating chemical runoff and build up of fertilizer salts in the soil.

The Growth of Fertigation

The amount of fertilizer injected into the system is controlled by these valves.

Fertigation, or fertilizer injection, has been used by the nursery and agriculture industries since the 1940s. In the 1970's, improvements in liquid fertilizer injection equipment made fertigation technology appropriate for turfgrass management, primarily for use on golf courses. Recently, irrigation manufacturers have realized the potential for fertigation in the maintenance of corporate campuses and mid-sized properties and have begun to develop small scale, more economical fertigation systems. These systems range from simple to complex.

On the end of relatively inexpensive and simple, Olson Irrigation Systems in Santee, CA, developed the EH-12 emitter system (www.olsonirrigation.com). This convenient drip irrigation head has all components of the drip system in one head including 12 outlets for distribution tubing, a filter, and a receptacle for a slow release fertilizer pellet which releases nutrients as the system irrigates.

The EH-12 head includes 12 outlets for drip irrigation distribution tubing, a filter and a small receptacle for a fertilizer pellet which slowly releases nutrients during the irrigation cycle.

Tim Schumacher, an independent Landscape Contractor in Las Vegas, NV, developed the Bio-Green Automatic Fertilizer System (www.bio-green.com). Available in a number of sizes for landscape areas from 800 square feet to 2 acres, the system is designed to feed an entire landscape including lawn, trees, and shrubs at each watering.

Dosatron International (www.dosatron.com), a French company, developed fertilizer injectors powered by water pressure for use with existing irrigation systems. Additionally, the Easy Gro System, designed for residential use, automatically feeds lawns, trees, shrubs and gardens through the irrigation system.

A small fertilizer pellet fits into the Olson Irrigation Systems' EH-12 emitter head providing a complete feeding to plants during the irrigation cycle.

Fertigation Choice in Chula Vista, CA, provides a complete fertigation package for commercial and residential applications including soil, water and plant analysis, system design, and custom fertilizer mixes.

What Is Fertigation?

Fertigation is the process of supplying fertilizer (ferti-) simultaneously with water through an irrigation system (-gation). This type of feeding is generally more accurate, creates less buildup of salts and solids, is easier to apply evenly and less labor intensive than traditional methods of fertilizer application. Fertigation can also supply the optimal amounts of all necessary nutrients through a fertilizer mix created specifically for the soil conditions of the site.

The EH-12 emitter head, designed by Olson Irrigation Systems in Santee, CA, provides a simple yet effective form of fertigation.

"At this point, most people opt to use fertigation as a last resort," said Bill Nolde of Fertigation Choice in Chula Vista, CA. "Their plant material is struggling to survive in soil that has been loaded up with fertilizer salts over the course of years of granular feedings. My hope is that as fertigation practices become more well known and systems become more manageable, landscape architects will begin specifying fertigation systems in their landscape plans."

In general, an irrigation system consists of a main line, sub-main lines (or headers), feeder tubes, and drip tubes. In addition to these components, the fertigation system includes a fertilizer tank and injector, a filter, a pressure gauge, check valves, and a pressure regulator. Key in keeping the system operational is a good filter. The fertilizer solution should be injected into the line in front of this filter so that any undissolved solids are removed before they enter the rest of the irrigation system.

Determining The Fertilizer Mix

A successful fertigation system can add an immeasurable amount of beauty to any commercial landscape.

Having the proper equipment and system in place is only half of the process. Determining the right fertilizer mix to run through the system requires a little research and testing, but, if done correctly, will provide optimal results in the landscape.

1. Soil Sampling

Soil testing is a must for responsible and effective fertilizer application. These tests allow the horticulturist to prescribe a fertilizer plan that will make up for nutrient deficiencies in the soil, while being environmentally responsible. Proper collection and handling of soil samples is extremely important in the accuracy and repeatability of the soil test.

California regulations require personnel applying chemicals to be fully outfitted with protective clothing including gloves, respirator, boots and goggles.

Testing for particular elements should be done at certain times of the year for most accurate results. For example: soil samples to be analyzed for pH, salt content, zinc, or phosphorus can be taken nearly any time of the year. However, sulfur and chloride, which are mobile in the soil, should be sampled in the fall or spring.

Nutrient levels in soil vary not only over an area, but also with soil depth. A proper soil sample includes a uniform volume from the top of the sample to the bottom. Supplying a wedge shaped sample, or a handful of soil from the surface and another at depth, will not provide accurate, consistent results. For best results, samples should be taken with a soil probe.

2. Water Analysis

Occasionally, spot treatments are necessary and can be made utilizing the hose and sprayer at the rear of the boom sprayer.

While soil testing is a rather obvious step in an effective fertigation plan, perhaps less obvious is the need to test the quality of the water being used in the irrigation system to determine purity, mineral content and pH. The results may indicate a need to install a water treatment system to help prevent blocked nozzles and allow efficient water distribution, or an alteration of the fertilizer mix to take into account minerals already present in the water.

During a water analysis, watch for concentrations of calcium, magnesium, carbonates, sulfates, sodium bicarbonate, sodium chloride, iron and boron. As a general rule, irrigation water should not contain more than: 100 ppm calcium, 50 ppm sodium, 25 ppm magnesium, 0.75 ppm boron, 60 ppm carbonates, 250 ppm sulfate, 70 ppm chloride. If large amounts of calcium, magnesium or sulfates are detected, these elements should be subtracted from the recommended percentage of the fertilizer mixture to be applied. High levels of bicarbonates, on the other hand, may cause iron deficiencies in plants. A horticulturist should be able to provide guidance on rectifying problems caused by other contaminants.

3. Equipment

A traditional method of applying chemicals to large turf areas is the boom sprayer. This option allows chemicals to be evenly distributed over a large area in a relatively short time.

When purchasing a fertigation system, take into consideration the area of plant material to be fed, the water flow of your irrigation system, and the desired feed ratio. Also, remember that the quality of the irrigation system that applies the liquid nutrients is extremely important to a fertigation program. The system must be adequately designed with proper water flow in order for nutrient applications to be affective. And, because fertigation involves running chemicals through the pipes and fittings of an irrigation system, corrosion can be a problem. It is advisable to check that all parts of the feeding and watering system are resistant to corrosion. This check must include pipes, joints, washers, valves, fittings and nozzles.

4. Choosing The Right Fertilizer

When using a fertigation system, all fertilizer sources must be highly soluble. Labor cost savings can be quickly negated if an irrigation system becomes clogged with insoluble fertilizers, algae, or sand. Good soluble sources of nitrogen include calcium nitrate, ammonium nitrate, and potassium nitrate. Potassium sources include potassium nitrate or potassium chloride.

Solubility Limits

A chemical's solubility limit is how much fertilizer can be dissolved in a certain amount of water. If a fertilizer does not completely dissolve, it will settle out in the tank, or salt out, and plants will not receive the proper feeding. Undissolved fertilizer can also clog irrigation tubing and emitters. Check the table below for the solubility limits of some fertilizers in 100 gallons of cold water. Exceeding the amounts shown will result in the fertilizer not being completely dissolved, and create the problems listed previously.

Water temperature is also an important factor when determining solubility. Therefore, the time of year may be a consideration when determining how much fertilizer will dissolve. In cooler weather, such as very early spring or late fall, less fertilizer will stay in solution than during warmer months.

Solubility limits can be increased by continuous agitation of the materials by mechanical paddle or recirculating pump, or by elevating the temperature of the water.

Solubility limits of fertilizer
Fertilizer Pound per 100 gallons of cold water
Ammonium nitrate 984
Calcium nitrate 851
Diammonium phosphate (DAP) 358
Potassium chloride 290
Potassium nitrate 108
Sodium nitrate 608
Urea 651
Source: Mississippi State University Extension Service.

Application Technique

When fertilizer is being injected into a drip irrigation system, certain precautions should be taken: (Source: Mississippi State University Extension Service.)

Traditionally granular fertilizers have been applied to large turf areas using a broadcast spreader such as the Lely granular spreader.

The fertilizer should be compatible with the water into which it is being injected. Some fertilizer/water combi nations can cause a precipitant that will clog the drip system or filter system.

Select fertilizer solutions that will help adjust water pH if necessary.

The suctionline in the fertilizer tank should not rest on the bottom of the tank.

A fine screen should be put on the end of the suctionline. This will help filter out solid particles or undissolved fertilizer.

Do not inject fertilizer in combination with pesticides or chlorine.

Be sure the injection point is upstream of the filtering system so the filter will remove any undissolved fertilizer or precipitants.

Before beginning fertilizer injection, or fertigation, bring the drip irrigation system up to operating pressure.

After all of the fertilizer is injected, irrigate with plain water so the lines are flushed out and fertilizer is washed into the plant beds.

Be sure the time needed to distribute the fertilizer is less than the required length of the irrigation cycle.

Avoid overwatering as this will leach some of thefertilizer out of the root zone.

Fertilizer Injectors

Liquid fertigation can be accomplished through a proportioning device that injects concentrated fertilizer solutions into the irrigation system. Although the preliminary cost of equipment can be high, automation of this kind prevents excessive ongoing labor costs.

There are many types of injector pumps available today including positive displacement pumps and proportioner injectors, and the venturi bypass.

When using a boom sprayer, fertilizer concentrate is added to the boom sprayer tank and diluted with water.

Positive displacement pumps are piston pumps or diaphragm pumps which operate on an external power source such as electricity (120 volt AC or 12 volt battery), an internal combustion engine, or water power. They inject at a constant rate regardless of flow or pressure changes in the system. A piston pump is quite accurate once calibrated to a given rate, but must be stopped to change calibration. It also has surfaces susceptible to corrosion. Diaphragm pumps, on the other hand, usually are made of a chemically resistant material. They are accurate and can be adjusted as they run.

Proportioner injectors sense the rate of flow and adjust the injection rate as the flow rate changes. These pumps do not require an outside power source, but require some pressure to operate. Pressure changes in the system can alter the rate of injection, which may or may not be proportional to the desired rate.

The venturi bypass is a simple and relatively low cost pump which operates due to differential pressure (usually 20 percent) from one side of the device to the other. Any pressure fluctuations in the system will change the injection rate.

Regardless of the device chosen, the size of the injection pump should accommodate the maximum amount of fertilizer to be injected at any time during the season. Also, consider that on any given cycle, the fertigation process should be completed in less time than is necessary to meet the irrigation needs of the plant material. The system should flush itself with clean water at least once after distributing the fertilizer solution.

Backflow Prevention

Keeping weeds in check is key to a successful landscape maintenance plan. At top, a hand held sprayer is used. A boom sprayer can also be converted to a hand held sprayer for spot treatments. Accurately measuring and mixing chemical fertilizers is key to the success of a fertigation program.

Backflow devices are recommended and may be required depending on the water source and if the system is to be used to inject pesticides as well. At the minimum, a check valve should be installed between the water source and the injection point. If using a positive displacement pump, a check valve should be installed on the injection line between the pump and the injection point. The system should also be interlocked so that if the pump water supply goes off, the injector goes off as well. If a hydraulic driven injector is being used, a check valve should be installed in the main line between the water source and the injector.

A low pressure drain and vacuum breaker should be installed between the injection line and the water source to prevent seepage into the water source when the system is not running.

Injection Point Location

The point where the fertilizer enters the irrigation system is called the injection point and must be between the check valve and the filter. There should be at least 25 feet of line and at least two 90 degree turns between the injection point and the filter system to allow adequate time for the fertilizer solution to mix uniformly and for any precipitant to come out in front of the filter.

Benefits Of Fertigation

Fertigation eliminates many of the problems of traditional feedings. Because nutrients are "spoon fed" to plants, that is, small doses are applied continually, feedings are more accurate, lighter and more frequent, eliminating the feast and famine cycles usually found with granular applications and the build up of salts in the soil. The release of liquid fertilizer is also more constant than that of granular keeping plants healthier and more able to resist pests and disease. Because dry fertilizers are dependent upon outside factors such as temperature and rainfall, which cannot be adequately predicted, granular applications are not always consistent. Fertigation eliminates this problem since food and water are provided simultaneously. In addition, there is no danger of burn to the landscape because the fertilizer is diluted as it is applied. Fertigation is also more environmentally friendly than granular applications. The smaller amounts of nutrients applied are almost completely absorbed by the plant material, so fewer chemicals are leaching into ground water or running off into environmentally sensitive areas.

The cost savings in labor can also be significant. TruGreen LandCare San Diego Region has been maintaining an estate since 1992 which utilizes a fertigation system specifically designed for the property. "The fertilizer program at this residence has become basically a desk job," says Larry Neuhoff, Maintenance Division Manager at TruGreen LandCare San Diego Region. "Once a month we call our liquid fertilizer supplier and order a tank of fertilizer that provides continual feeding to the landscape for a month. Twice a year we order soil tests, fax the results to a horticulturist who then makes recommendations which we pass on to our fertilizer supplier. On this 4.5 acre project, we save approximately 50 man hours a year by not having to apply granular fertilizers. Our crew is freed up to devote more time to plant maintenance and clean up on the property." LCM

Jerrie Beard is the owner of Beard and Associates, a full service graphic design and public relations firm based in La Jolla, California. For nearly 15 years, she has worked with TruGreen LandCare, Olson Irrigation, the San Diego Chapters of the California Landscape Contractors Association and American Society of Landscape Architects, and other members of the green industry helping them promote their products and services.
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